010203
Chainwheel, gear forging machine, industrial induction diathermic heating machine
product description
Industrial-Grade Durability – Heavy-duty cooling system (water/forced air) for 24/7 operation in demanding workshop environments.
Automation-Ready – CNC-compatible control interface for programmable heating cycles, ensuring repeatable forging quality.
Ideal for:
Gear & Sprocket Manufacturing – Precinduction heating for distortion-free hardening.
Chainwheel Forging – High-efficiency heating for industrial conveyor systems and heavy machinery.
Custom Industrial Diathermy – Adaptable for large-scale metalworking with modular coil designs.
Application scope
1. Industrial Gear Manufacturing
Precision Forging: High-frequency induction heating for spur gears, helical gears, and bevel gears (up to 1200°C) with uniform heat penetration.
Hardening & Tempering: Optimized for carbon steel, alloy steel, and hardened gear materials to enhance wear resistance and durability.
2. Chainwheel & Sprocket Production
Heavy-Duty Forging: Efficient heating for industrial conveyor chainwheels, motorcycle sprockets, and agricultural drive components.
Custom Coil Compatibility: Adjustable induction coils for large-diameter sprockets (up to 500mm) and high-volume production.
3. Automotive & Machinery Components
Transmission Parts: Induction heating for gear shafts, synchronizer rings, and differential components in automotive manufacturing.
Heavy Machinery: Supports mining, construction, and marine gear forging with high-power (15-60kW) diathermic processing.
4. Custom Metalworking & Repair
Tool & Die Maintenance: Precision heating for mold repair, press forging dies, and industrial tool reshaping.
Flexible Applications: Compatible with batch forging, automated CNC lines, and manual workshop operations.
Ideal for industries: Automotive, aerospace, heavy machinery, and metal fabrication.
Configuration and Performance
Industrial Induction Diathermic Heating Machine for Chainwheel & Gear Forging
1. Core System Configuration
Power Unit:
Output Power: 15-100 kW (adjustable )
Frequency Range: 1-150 kHz
Input Voltage: 3-phase 380V, 50/60Hz (industrial-grade power supply)
Heating Station:
Induction Coils: Customizable copper coils (ID 50-500 mm) for gears/sprockets of varying sizes
Cooling System: Closed-loop water cooling (flow rate ≥20 L/min) with overheat protection
2. Performance Parameters
Heating Capacity:
Max Temperature: 1,250°C (±10°C control accuracy via PID)
Heating Speed: 5-30 sec for 20-50 mm thick steel (energy efficiency ≥92%)
Uniformity: ≤±15°C temperature gradient across workpiece
Material Compatibility:
Metals: Carbon steel (AISI 1045/1060), alloy steel (4140/4340), stainless steel (304/316)
Applications: Gear blank heating, sprocket hardening, chainwheel tempering
3. Control & Automation
Operation Interface:
Touchscreen with preset programs for common forging profiles
PLC integration for automated production lines (RS-485/Modbus support)
Safety Features:
Overcurrent/overvoltage protection, emergency stop button, IP54-rated enclosure
Typical Applications:
Automotive gear forging Mining conveyor sprockets forging
Heavy machinery components Custom metalworking repairs
Technical specifications
1. Power System
Input Power: 380V/415V ±10%, 3-phase, 50/60Hz
Rated Power: 60-100kW
Frequency Range: 30-150kHz (auto-tuning for optimal heating depth)
Duty Cycle: 100% continuous operation
2. Heating Performance
Temperature Range: 200-1250°C (PID controlled ±5°C)
Heating Speed:
5-15 sec for small gears (ø50-100mm)
20-40 sec for large chainwheels (ø300-500mm)
Efficiency: ≥90% energy conversion rate
3. Mechanical Configuration
Workstation Dimensions: 1000×800×1200mm (L×W×H)
Induction Coils:
Multi-turn copper coils (ID 30-600mm)
Quick-change design with water cooling channels
Cooling System:
Water flow: ≥40L/min @ 0.2MPa
Temperature alarm at >45°C
4. Control System
Operation Interface:
10" touchscreen with 8 preset programs
Real-time temperature/power monitoring
Main components:
