010203
Customizable IGBT Induction Quenching Equipment for axle parts fatigue resistance ability and torsional Performance improvement
product description
Key Performance Advantages:
• Dual-Mode Hardening - Simultaneously enhances surface hardness (HRC 50-62) while maintaining core toughness
• Energy-Saving Operation - ≥92% power efficiency with IGBT inverter technology, reducing operating costs by 30% vs traditional methods
• Automated Process Control - Integrated PLC with 10" HMI supports programmable quenching recipes for different axle geometries
• Modular Coil Design - Quick-change inductor configurations accommodate shafts from Ø20mm to Ø300mm
Technical Superiority:
Precision Depth Control - Adjustable power density (0.5-5kW/cm²) ensures consistent case depth (1-8mm)
Closed-Loop Cooling - High-pressure water circulation (30L/min @ 0.4MPa) guarantees continuous production stability
Smart Monitoring - Real-time temperature tracking with infrared pyrometer feedback for process verification
Ideal for automotive, heavy equipment and aerospace axle surface quenching treatment, our system improves component service life by 3-5X while achieving complete hardening cycles in 8-15 seconds per section.
Application scope
This advanced induction quenching system is specifically designed to enhance the fatigue resistance and torsional performance of axle components. It is widely used in the automotive, heavy machinery, and aerospace industries for hardening critical parts such as drive shafts, CV joints, and gear shafts. The equipment ensures precise, localized heat treatment with uniform hardness depth, improving durability and load-bearing capacity. Its customizable power (15-200kW) and frequency (1-30kHz) allow adaptation to various axle sizes and materials, including alloy steels and carbon steels. Ideal for high-volume production, it delivers energy-efficient, repeatable quenching results while reducing distortion.
Configuration and Performance
This advanced induction heating system features IGBT inverter technology with adjustable power (20-300kW) and frequency (1-50kHz) for precise heat control.
It ensures rapid, uniform heating (800-1200°C) to enhance axle parts' fatigue resistance and torsional strength. The equipment includes multi-turn copper coils, closed-loop water cooling (30L/min), and a 10" touchscreen for automated quenching programs. With ISO certification, it offers high energy efficiency (≥92%) and supports integration with robotic arms via Modbus TCP.
Ideal for automotive and heavy machinery applications, it delivers consistent hardening depth (2-8mm) and 24/7 operation capability.
Technical specifications
1. Power & Frequency: 30-200kW adjustable power with 1-30kHz auto-tuning frequency for precise heat penetration control.
2. Temperature Range: 800-1300°C (±10°C uniformity) to optimize axle hardness and fatigue resistance.
3. Cooling System: High-efficiency water cooling (25L/min @ 0.3MPa) ensures 24/7 stable operation.
4. Coil Design: Custom copper coils (ID 50-400mm) for various axle diameters and shapes.
5. Automation: PLC-controlled with 10" HMI for preset quenching programs and real-time monitoring.
Main components:
