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Customized Annealing Machine, annealing heat treatment,high frequency, medium frequency, ultra high frequency available
product description
Industrial induction annealers are widely used in several industrial fields by virtue of their efficient and precise heating characteristics, and their main applications include:
1. Stainless steel products processing
- Stress relief and surface finish enhancement for kitchenware (e.g. steamers, cutlery)
- Precision annealing of medical devices (surgical instruments, implants) to safeguard mechanical properties and biocompatibility
2. Mechanical manufacturing and automotive industry
- Strength and wear resistance enhancement of bearings, gears and other components
- Fatigue strength enhancement of crankshafts, camshafts and other automotive components
3. Steel and heavy machinery
- Improvement of steel processing performance (e.g. large modulus gears, rolls)
- Heat treatment of construction machinery parts such as excavator gear plate
4. Energy and transportation equipment
- Quenching and tempering of oil pipes and pumping rods for oil drilling rigs
- Full-length quenching of railroad rails and treatment of locomotive parts
5. Other fields
- Hardening and tempering of textile machinery (e.g. spindle bars)
- Heat treatment for the building materials industry (pre-stressing steel bars, steel wires for pipe piles)
Its technological advantages include flexible selection of partial/integral annealing, uniform heating and energy saving and environmental protection, applicable to the needs of workpieces of different sizes and materials.
Configuration and Performance
1. Adopting IGBT power module and our first generation of variable current control technology.
2. Equipment is simple, light and easy to maintain.
3. Simple operation, can be learned in a few minutes.
4. Simple installation, only need to connect the electricity and water supply before use.
5. Automatic control type can adjust the power and time of heating and keeping warm process, which is helpful to improve the repeatability of heating quality and simplify the operation of workers.
Technical specifications
1. Power range: 25 KW~600KW;
2. Working Frequency: 0.5~250 KHZ, to be customized;
3. Heating temperature: room temperatures to 1200℃
4. Temperature control tolerance: ±1℃
5. Temperature filed balance: ±5℃
6. Temperature rise speed: 10-150℃/s
7. Temperature decrease speed: 10-100℃/s
8. Cooling water protection temperature: 40℃
Technical specifications
Main components:
(1) 35/45/70KW medium frequency power supply
(2) Compensation capacitors and forging heating furnace workbench
(3) Medium frequency induction coil and guide rails, etc.
(4) Pneumatic feeding mechanism
2. Forging furnace desktop: Length 1.2 meters X 0.68 meters X 0.98 meters
3. Forging furnace weight: 123KG/135KG/150KG
4. Heating capacity: (KG/min)
(1) Heating steel to 1050°C: 1.25KG/1.67KG/2.3KG
(2) Heating copper to 700°C: 1.75KG/2.33KG/4.0KG
Main components:
