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Customized Irregular shape induction coil

Specialized induction heating coils designed for complex geometries, offering precise localized heat treatment. Ideal for surface hardening, brazing, or annealing of uniquely shaped metal components. Features high-efficiency energy transfer and durable construction for industrial applications. Custom-engineered to match specific part contours.

    Application Scope

    Custom induction coils for complex geometries, ideal for surface hardening, brazing, and annealing of irregular metal parts in automotive, aerospace, and tooling industries.
    Apart form most commonly used round type coil, we can customize irregular shape induction coil for your product, we can custom the perfect shaped coil soon after get the product size and material data.
    This high-performance induction coil is designed for specialized heating applications requiring non-standard geometries. Engineered with precision, it offers optimal magnetic field distribution for complex-shaped workpieces, ensuring uniform heating and energy efficiency. Made from high-grade materials, the coil is durable and resistant to thermal stress, suitable for industrial environments.

    Configuration and Performance

    Customized irregular induction coils feature precision-engineered copper windings with water-cooling channels. Delivers 5-50 kHz frequency range, >90% energy efficiency, and localized heating up to 1200°C. Supports complex geometries with ±1mm tolerance for targeted hardening/brazing. Optional CNC-bent designs for intricate part contours.

    Technical specifications

    Frequency Range:‌ 5-50 kHz adjustable for precise heat control
    Material:‌ High-purity oxygen-free copper with water-cooling channels
    Tolerance:‌ ±1mm geometric accuracy for complex part contours
    Max Temperature:‌ 1200°C localized heating capability
    Efficiency:‌ >90% energy conversion rate with ceramic insulation

    ‌Applications:‌

    ‌Automotive Industry:‌ Heating irregularly shaped engine components for hardening or brazing.
    ‌Aerospace:‌ Heat treatment of turbine blades and other complex parts.
    ‌Medical Devices:‌ Sterilization and precise heating of surgical tools.
    ‌Electronics:‌ Selective heating for soldering or annealing delicate circuits.
    Customizable to meet specific requirements, this coil enhances productivity while reducing energy waste. Ideal for advanced manufacturing and R&D applications.

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