010203
Talored gear annealing machine, brass base annealing machine, steel tube annealing machine, industrial induction annealing machine
product description
Featuring intelligent PLC controls and energy-efficient induction heating technology, our industrial annealing systems offer rapid heating cycles, consistent results, and reduced oxidation. Whether processing carbon steel, stainless steel, copper alloys, or wire products, our machines guarantee improved metallurgical properties, enhanced durability, and superior production efficiency for demanding manufacturing environments.
Application scope
1. Gear Annealing
Process: Heating to 700-850°C followed by slow cooling (furnace or air cooling)
Purpose: Eliminate machining stress, improve toughness, and enhance wear resistance
2. Copper Base & Brass Disc Annealing
Process: Heating to 400-600°C with rapid cooling (air or water quenching)
Purpose: Restore ductility after cold working and prevent stress corrosion cracking
3. Stainless Steel Tube Annealing
Process: Heating to 900-1100°C with controlled cooling (water/air cooling)
Purpose: Remove welding/forming stresses and improve corrosion resistance
4. Industrial Induction Annealing Machine
Key Features: High-frequency (20-100kHz) heating, PLC temperature control, and energy efficiency
Advantages: Fast heating, uniform temperature distribution, and reduced oxidation
(Note: Parameters may vary based on material thickness and production requirements.)
Configuration and Performance
Industrial Induction Heating Machine for Gear, Brass & Stainless Steel Annealing
1. Gear Annealing
Configuration: Medium-frequency (3-10kHz) for deep heat penetration
Performance:
Uniform heating (700-850°C) to relieve machining stress
Maintains gear tooth hardness while improving toughness
Fast cycle time (<2 min/part) with minimal distortion
2. Copper Base & Brass Disc Annealing
Configuration: High-frequency (20-50kHz) for rapid, localized heating
Performance:
Precise temperature control (400-600°C) to restore ductility
Oxidation-free surface with inert gas option
Energy-efficient (30% less power than furnace annealing)
3. Stainless Steel Tube Annealing
Configuration: Dual-frequency (1-10kHz + 30-80kHz) for thick/thin walls
Performance:
Full stress relief (900-1100°C) with water/air quenching
Consistent metallurgical properties across long tubes
Integrated temperature sensors for real-time monitoring
Shared Features
Control System: PLC + touchscreen with preset recipes for all materials
Cooling: Modular water/air cooling for flexible process adjustment
Efficiency: >90% energy conversion rate, 24/7 continuous operation
Automation: Compatible with robotic loading for mass production
(Note: Power range 25-200kW, customizable based on throughput requirements.)
Technical specifications
Industrial Induction Annealing Machine Technical Parameters
1. Frequency Range:
3-50kHz (adjustable for gears, brass, and stainless steel)
2. Heating Temperature:
Gears: 700-850°C (stress relief and toughness improvement)
Brass/Copper: 400-600°C (ductility restoration)
Stainless Steel Tubes: 900-1100°C (stress relief and corrosion resistance)
3. Power Output:
25-800kW (scalable for different workpiece sizes)
4. Cooling Methods:
Water/air quenching (for stainless steel) or slow cooling (for brass/gears)
5. Automation:
PLC-controlled with preset recipes for material-specific annealing
6. Heating Speed:
<2 minutes for localized annealing (e.g., gear teeth or copper bases)
7. Oxidation Control:
Inert gas option (N₂/Ar) for brass and stainless steel bright annealing
(Note: Parameters may vary based on material thickness and production throughput.)
Main components:
