Induction heater price for induction through heating machine, thoroughly heat the blank through
product description
Our induction through heating machine ensures thorough, uniform heating of blanks from surface to core. Efficient, energy-saving, with precise temperature control. Ideal for forging, annealing, etc. Competitive pricing, durable build. Elevate your heating process with reliable performance.
Application scope
This induction through heating machine, designed for thorough blank heating from surface to core, finds wide applications. It’s ideal for metalworking processes like forging (pre-heating billets), annealing (softening metals), and tempering (adjusting hardness). Suitable for automotive parts, hardware components, and aerospace fittings. Also used in pipe/tube manufacturing, fastener production, and alloy processing. Perfect for small to medium-sized blanks in workshops, factories, and industrial plants needing efficient, uniform heating—enhancing workflow in metal fabrication, machinery repair, and precision part production.
Configuration and Performance
Configuration
Heating System: 50-200kW high-frequency induction generator with digital power adjustment; multi-turn induction coil (customizable for blank sizes: φ20-200mm, length 50-500mm).
Control Panel: 7-inch touchscreen with PLC programming, supporting temperature (room temp to 1200℃) and heating time (0-999s) preset; real-time temperature monitoring via infrared sensor.
Cooling System: Water-cooled loop with flow rate sensor and overheat protection; compatible with industrial water supply.
Structure: Heavy-duty steel frame with adjustable worktable (height 600-1000mm); emergency stop button and safety interlock.
Performance
Heating Efficiency: ≥85% thermal conversion rate, heating blanks (e.g., carbon steel) from 20℃ to 1000℃ in 30-180s (varies by size).
Uniformity: Temperature difference ≤±5℃ across blank cross-section, ensuring thorough core heating.
Stability: Continuous operation for 8+ hours; voltage fluctuation tolerance (380V±10%).
Energy Saving: 30% lower power consumption than resistance heating; automatic power-off when idle.
Technical specifications
Power Supply: 380V AC, 3-phase, 50/60Hz; input current 80-350A; power factor ≥0.9.
Heating Capacity: Power range 50-200kW (adjustable); applicable blank materials: carbon steel, alloy steel, copper, aluminum; blank size: φ20-200mm (diameter), 50-500mm (length).
Temperature Performance: Heating range (room temp) to 1200℃; temperature control precision ±3℃; maximum heating rate 15℃/s (for small blanks).
Control System: PLC-based with 7-inch touchscreen; heating time setting 0-999s; supports 10 programmable heating curves; real-time data logging (temperature, time, power).
Cooling Requirements: Water flow rate 8-25L/min; inlet water temperature ≤35℃; water pressure 0.2-0.4MPa; equipped with water shortage alarm.
Mechanical Parameters: Machine dimensions customized; weight customized; worktable height customized (adjustable).
Safety Features: Over-temperature protection (≥1250℃ auto-shutdown); over-current/voltage protection; emergency stop button; IP54 protection class for main cabinet.
Main components:
