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Ultra-long flexible induction coil
Application Scope
Use for large and long metal tube/rod heating process, with multiple winding tubular induction coils to get constant and balanced heating effect.
This ultra-long flexible induction heating coil is respond best to huge solid bar stocks and big hollow tubes, more over it matches well with irregular shape workpiece. Its flexible property enables its universality, operators avoid frequently changing coils when processing different shapes of components, this saves time and improve the work efficiency.
It saves space in storage and convey of flexible induction coil. Compared to fixed rigid copper tube coil, the flexible coil can match the workpiece with a relatively narrow gap, the precisely controlled gap can also bestow a better heating performance.
Configuration and Performance
Configuration & Performance of Ultra-Long Flexible Induction Coil
Configuration
Structural Design
Multi-layer helical winding with reinforced insulation
Adjustable length (up to 10m) for large tubular parts
Electrical Interface
Compatible with low-frequency (50Hz–1kHz) high-power generators
High-current terminals with ceramic insulation
Cooling System
Integrated water-cooling channels for continuous operation
Thermal-resistant coating (up to 800°C)
Performance
Heating Capability
Uniform heating for tubes/rods (length >5m)
±10°C temperature stability
Efficiency
90% energy conversion rate (optimized electromagnetic coupling)
20% faster heating vs. rigid coils
Durability
5,000+ cycles lifespan under industrial loads
IP53 protection against dust/moisture
Note: Supports simultaneous multi-zone heating for large-scale metal processing.
Technical specifications
Technical Specifications of Tailored Round Induction Coil
Electrical Parameters
Frequency range: 5-50 kHz for precision heating control
Voltage compatibility: 220V/380V AC (±10% tolerance)
Structural Design
Adjustable inner diameter: 20-200mm (±1mm precision)
Multi-turn copper winding with ceramic insulation layer
Thermal Performance
Max operating temperature: 1200°C (uniform radial distribution)
Integrated water-cooling system (flow rate ≥5L/min)
Material Compatibility
Suitable for ferrous/non-ferrous metals including aluminum alloys
Optimized for steel, cast iron, and nickel-based materials