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15kVA High Frequency Induction Annealing Machine - Top China Suppliers & Factory for Efficient Metal Heating

Introducing our 15KVA high-frequency induction annealing machine, a top choice among China suppliers and factories looking for industrial-grade performance. This advanced equipment utilizes cutting-edge MOSFET/IGBT power modules along with European inverter technology to deliver exceptional temperature control, ensuring uniform heating of metals. Operating at a frequency range of 30-100kHz with a 220V single-phase input, it features a three-stage programmable timing system for heating, insulation, and cooling—allowing for up to 99 seconds of automated workflow, Designed for efficiency, this machine achieves rapid heating within just 3 seconds for materials such as steel and copper. It includes essential safety features like over-current and over-voltage protection, as well as a reliable water-cooling system with a flow rate of 2L/min. With a 90% duty cycle and a compact design weighing only 18-20kg, it is perfect for applications in wire and tube annealing, stress relief, and metal softening. Additionally, this high-frequency induction machine reduces energy consumption by up to 40% compared to traditional methods, Enjoy peace of mind with a 1-year warranty on this premium annealing machine, a must-have for any factory looking to enhance productivity and efficiency

    Product Description

    Adopting IGBT power devices and our second-generation converter control technology, higher reliability of the equipment, low maintenance costs; 100% load continuity, maximum power, 24 hours operation. With constant current/constant power control function, the heating efficiency is higher; Output power, frequency and current are fully displayed.

    Unlike larger power models which use drive board and mother board, HF-15 series induction heating machine use MOS board and mother board, no drive board is used. It's maximum oscillation power is 15 KVA, compact HF-15 and split type HF-15AB are available. They are widely used for small parts heating or soldering requirement, widely used for welding, annealing, melting, quenching process in extensive applications.

    Application Scope

    The 15KVA high-frequency induction annealing machine delivers versatile industrial applications with precision and efficiency. Ideal for diamond saw blade and turning tool welding, it ensures strong carbide bonding with minimal thermal distortion. The system excels in stainless steel cylinder annealing and precious metal (silver/copper) processing, offering uniform heating through programmable 3-stage timing (heating-retain-cooling).

    Its rapid 3-second heating capability makes it perfect for hammer quenching and automotive/machinery parts heat treatment (gears, shafts). Operating at 30-100kHz frequency with 220V single-phase input, the machine features water cooling (2-5L/min) and over-current/voltage protection for stable performance. The compact 18-44kg design supports portability while maintaining an 80% duty cycle for continuous operation. With 40% greater energy efficiency than traditional methods, this CE-certified system is a cost-effective solution for diverse metalworking needs, from stress relief to surface hardening applications.

    Configuration and Performance

    This 15KW high-frequency induction annealing machine features advanced MOSFET/IGBT power modules with European inverter technology, delivering stable 30-100kHz frequency output. The compact 18-44kg unit operates on 220V single-phase power, supporting both fixed and mobile workshop installations. Its digital control panel enables precise parameter adjustments, while the integrated water-cooling system (2-5L/min flow) ensures thermal management during prolonged operations.

    Performance-wise, the machine achieves rapid heating within 3 seconds, ideal for applications like diamond tool welding and stainless steel annealing. The three-stage programmable timer (0-99s per stage) automates heating, insulation, and cooling cycles with ±1% temperature accuracy. An 80% duty cycle allows continuous 8-hour operation without performance degradation, backed by over-current/voltage/overheat protection circuits.

    Key technical advantages include a 90% energy conversion efficiency—reducing power consumption by 40% versus traditional resistance heating. The electromagnetic induction coil generates uniform thermal distribution for consistent results in precious metal processing (gold/silver) and automotive part hardening.

    The system excels in diverse metalworking scenarios: quenching hammers (surface hardening up to HRC60), stress-relieving welded joints, and brazing carbide tips to saw blades. Its adjustable 15-100% power output accommodates materials from thin copper wires (0.5mm) to steel rods (20mm diameter). The audible alarm and fault code display streamline troubleshooting.

    Complete with a 1-year warranty, this machine combines industrial durability with user-friendly operation. Optional accessories include infrared pyrometers for non-contact temperature monitoring and customized induction coils for specialized geometries. Its plug-and-play design requires minimal training, making it suitable for both small workshops and large-scale production lines.

    Technical Specifications

    HF-15 Parameter Specification Details
    Max Oscillation Power 15 KVA
    Oscillation Frequency 30-100KHZ
    Maximum Input Power 7KW
    Heating Current 200-600A
    Cooling Water Requirements 0.2Mpa, 2-5L/min
    Duty Cycle 80%
    Connection Cable Length (Host-Extension) HF-15 is compact, connection cable no need. For HF-15AB 2m cable is used
    Optional Configurations Default panel has no timing function, timing function machine is optional

    Application Scenarios

    HF-15 Induction Heating Application 1
    HF-15 Induction Heating Application 2
    HF-15 Induction Heating Application 3
    HF-15 Induction Heating Application 4

    Frequently Asked Questions

    What are the main advantages of IGBT technology in the HF-15 series?
    The adoption of IGBT power devices and second-generation converter control technology provides higher equipment reliability, lower maintenance costs, and supports continuous 24-hour operation with 100% load continuity.
    How does the timing function work on this induction heating machine?
    The machine features a 3-stage programmable timer (heating-retain-cooling) adjustable from 0 to 99 seconds per stage. This allows precise control over the heating and cooling cycles, ensuring uniform results with ±1% temperature accuracy.
    What water cooling specifications are required for operation?
    The system requires clean cooling water with a pressure of 0.2Mpa and a flow rate of 2-5L/min to maintain optimal operating temperatures and protect the internal circuitry.
    What is the difference between HF-15 and HF-15AB models?
    The HF-15 is a compact, single-unit system that does not require an external connection cable. The HF-15AB is a split-type system utilizing a 2-meter connection cable between the host unit and the extension module.
    Is the HF-15 series energy efficient compared to traditional heating methods?
    Yes, this system achieves a 90% energy conversion efficiency, which reduces power consumption by up to 40% compared to traditional resistance heating methods.
    What safety protection features are integrated into the machine?
    The HF-15 is equipped with comprehensive protection circuits, including over-current, over-voltage, and overheat protection, along with an audible alarm and fault code display for easy troubleshooting.

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