0102030405
Best China Induction Heater for Knife, Axe, and Dagger Forging - Quality Supplies from Trusted Factory
Product Description
The system supports customized induction coil based on given workpiece shape and size.
Application Scope
This high-performance induction heating machine is specifically designed for precision forging of cutting tools, including axe chopper blades, knife blades, and dagger blades. It ensures rapid, uniform heating for optimal metal shaping and hardening. Suitable for high-carbon steel, alloy steel, and Damascus steel, the machine enhances blade durability and edge retention. Ideal for blacksmiths, knife makers, and industrial forging workshops, it supports both small-scale custom forging and high-volume production. Features include adjustable power (10-50kW), temperature control (up to 1200°C), and fast cooling options for superior forging efficiency.
Configuration and Performance
Core Configuration
-
Power System: 40kW adjustable output with dual-frequency mode (500Hz-6000Hz) for precision heating of axe/knife/dagger blades
-
Temperature Control: Up to 1200°C (±5°C) via integrated K-type thermocouple, compatible with high-carbon steel and Damascus alloys
-
Workstation: Modular design with floating clamps (max. 168mm blade width), supporting continuous forging of 6m-long workpieces
-
Safety: RoHS-compliant stainless steel housing with IP54 protection for industrial environments
Key Performance
-
Efficiency: 90%+ energy conversion rate (high-frequency inverter tech), reducing forging cycle time by 40%
-
Material Adaptability: Optimized for hard metals (65Mn steel, tungsten carbide) and composite forging processes
-
Customization: Interchangeable induction coils and CNC-compatible interfaces for tactical knife production lines
-
Certification: AS/NZS 60335.2.40 certified, ensuring safety in high-temperature operations
Note: Supports manual/automated control modes for both small workshops and mass production
Technical Specifications
1. Power & Frequency
Output Power: 10-60kW adjustable (supports continuous forging of large blades)
Frequency Range: 500Hz-150kHz
2. Heating Performance
Max Temperature: 1200°C (±5°C accuracy) with K-type thermocouple feedback
Heating Speed: 3-10 seconds for 20mm-thick steel (energy efficiency >90%)
3. Structural Design
Workstation: Customized induction coil based on client’s workpiece outline
Cooling System: Cooling water ≥0.2Mpa, ≥10L/min
4. Compatibility & Safety
Materials: Optimized for high-carbon steel, Damascus alloys, and tungsten carbide
5. Control & Customization
Interface: Touchscreen + CNC compatibility for programmable forging profiles
Accessories: Interchangeable induction coils (support manual/automated modes)
Main Components
Frequently Asked Questions (FAQ)
Can the induction coils be customized for different workpiece shapes?
Yes, the system supports fully customized induction coils based on the client's specific workpiece outline, shape, and size.
What types of steel and metals are compatible with this machine?
It is optimized for a wide variety of materials, including high-carbon steel, alloy steel, Damascus steel, Damascus alloys, 65Mn steel, and tungsten carbide.
What is the heating speed and maximum temperature capacity?
The machine can heat a 20mm-thick steel workpiece in just 3 to 10 seconds. It achieves a maximum temperature of up to 1200°C with a precise accuracy of ±5°C using an integrated K-type thermocouple feedback system.
What are the power requirements and adjustable ranges?
The output power is adjustable between 10-60kW (with a 40kW output option featuring dual-frequency mode of 500Hz-6000Hz) to support the continuous forging of large blades and workpieces.
What safety and cooling specifications are required?
The machine features a RoHS-compliant stainless steel housing with IP54 protection and is AS/NZS 60335.2.40 certified. For cooling, it requires a water system with a pressure of ≥0.2Mpa and a flow rate of ≥10L/min.