China Factory Suppliers for Precision Heating Machines - Industrial Gear & Chainwheel Forging Solutions
Product Description
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Industrial-Grade Durability – Heavy-duty cooling system (water/forced air) for 24/7 operation in demanding workshop environments.
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Automation-Ready – CNC-compatible control interface for programmable heating cycles, ensuring repeatable forging quality.
Ideal for:
Precision induction heating for distortion-free hardening.
High-efficiency heating for industrial conveyor systems and heavy machinery.
Adaptable for large-scale metalworking with modular coil designs.
Application Scope
High-frequency induction heating for spur gears, helical gears, and bevel gears (up to 1200°C) with uniform heat penetration.
Optimized for carbon steel, alloy steel, and hardened gear materials to enhance wear resistance and durability.
Efficient heating for industrial conveyor chainwheels, motorcycle sprockets, and agricultural drive components.
Adjustable induction coils for large-diameter sprockets (up to 500mm) and high-volume production.
Induction heating for gear shafts, synchronizer rings, and differential components in automotive manufacturing.
Supports mining, construction, and marine gear forging with high-power (15-60kW) diathermic processing.
Precision heating for mold repair, press forging dies, and industrial tool reshaping.
Compatible with batch forging, automated CNC lines, and manual workshop operations.
Configuration and Performance
Industrial Induction Diathermic Heating Machine for Chainwheel & Gear Forging
- • Output Power: 15-100 kW (adjustable)
- • Frequency Range: 1-150 kHz
- • Input Voltage: 3-phase 380V, 50/60Hz (industrial-grade power supply)
- • Induction Coils: Customizable copper coils (ID 50-500 mm) for gears/sprockets of varying sizes
- • Cooling System: Closed-loop water cooling (flow rate ≥20 L/min) with overheat protection
- • Max Temperature: 1,250°C (±10°C control accuracy via PID)
- • Heating Speed: 5-30 sec for 20-50 mm thick steel (energy efficiency ≥92%)
- • Uniformity: ≤±15°C temperature gradient across workpiece
- • Metals: Carbon steel (AISI 1045/1060), alloy steel (4140/4340), stainless steel (304/316)
- • Applications: Gear blank heating, sprocket hardening, chainwheel tempering
- • Touchscreen with preset programs for common forging profiles
- • PLC integration for automated production lines (RS-485/Modbus support)
- • Overcurrent/overvoltage protection, emergency stop button, IP54-rated enclosure
- • Automotive gear forging / Mining conveyor sprockets forging
- • Heavy machinery components / Custom metalworking repairs
Technical Specifications
| Input Power | 380V/415V ±10%, 3-phase, 50/60Hz |
| Rated Power | 60-100kW |
| Frequency | 30-150kHz (auto-tuning for optimal heating depth) |
| Duty Cycle | 100% continuous operation |
| Temp Range | 200-1250°C (PID controlled ±5°C) |
| Heating Speed | 5-15 sec for small gears (ø50-100mm) 20-40 sec for large chainwheels (ø300-500mm) |
| Efficiency | ≥90% energy conversion rate |
| Dimensions | 1000×800×1200mm (L×W×H) |
| Induction Coils | Multi-turn copper coils (ID 30-600mm) with quick-change design |
| Cooling System | Water flow: ≥40L/min @ 0.2MPa (alarm at >45°C) |
| Interface | 10" touchscreen with 8 preset programs & real-time monitoring |
Main components:
