0102030405
China Induction Heater Factory: Efficient Heating & Quenching Machine for Small Ferrous Metal Suppliers
Product Description
Utilizing advanced IGBT technology, it delivers rapid, uniform heating (up to 1250°C) with excellent temperature control (±10°C), ideal for hardening, annealing, and tempering applications. The compact, water-cooled copper coil ensures optimal energy transfer while minimizing heat loss. With adjustable power (15-100kW) and frequency (1-30kHz), it accommodates various small parts like gears, bolts, and cutting tools. The integrated PLC and touchscreen HMI enable automated operation, making it perfect for metalworking, automotive, and tool manufacturing industries seeking consistent, high-quality heat treatment results.
Application Scope
This induction heating machine is designed for efficient heating and quenching of small ferrous metal components, such as gears, bearings, shafts, and fasteners. It is widely used in automotive, machinery, and tool manufacturing industries for processes like hardening, tempering, and annealing. The machine ensures precise temperature control, uniform heating, and rapid quenching, enhancing material hardness and wear resistance. Ideal for small-batch production and high-precision applications, it supports various steel and alloy materials, making it suitable for workshops, repair centers, and industrial production lines requiring reliable and energy-efficient metal heat treatment.
Configuration and Performance
Here are the technical specifications for the induction heating machine designed for small ferrous metal heating and quenching:
1. Power Input: 220V/380V/415V, 50-60Hz, 3-phase compatible with industrial power grids.
2. Rated Power: 15-50kW adjustable output for precise temperature control.
3. Frequency Range: 30-80kHz high-frequency for efficient small-part heating.
4. Temperature Range: Up to 1250°C with PID-based ±10°C uniformity.
5. Cooling System: Water-cooled copper coils with ≥25L/min flow rate.
6. Applications: Heating, quenching, forging, and annealing of screws/bolts.
7. Control Interface: Digital touch panel with preset programs.
8. Safety: Overload/overheat protection and 1-year warranty.
Note: Vertical structure design (HF-25kw model) optimizes space efficiency.
Technical Specifications
1. Power & Frequency: 30-200kW adjustable power with 1-30kHz auto-tuning frequency for precise heat penetration control.
2. Temperature Range: 800-1300°C (±10°C uniformity) to optimize axle hardness and fatigue resistance.
3. Cooling System: High-efficiency water cooling (25L/min @ 0.3MPa) ensures 24/7 stable operation.
4. Coil Design: Custom copper coils (ID 50-400mm) for various axle diameters and shapes.
5. Automation: PLC-controlled with 10" HMI for preset quenching programs and real-time monitoring.
Main Components
Frequently Asked Questions
What technology does this induction heating machine use?
The machine utilizes advanced IGBT technology. It features adjustable power (15-100kW) and frequency (1-30kHz / 30-80kHz ranges depending on configurations) to ensure rapid, uniform heating.
What is the temperature range and uniformity of the heating system?
It can achieve heating temperatures up to 1250°C (with specific configurations supporting 800-1300°C) with PID-based temperature uniformity of ±10°C.
Which materials and parts can be processed with this machine?
It is designed for small ferrous metal components, including gears, bearings, shafts, fasteners, screws, bolts, and cutting tools. It supports various steel and alloy materials.
What are the cooling system requirements?
The machine is equipped with a water-cooled copper coil system that requires a water flow rate of ≥25L/min (at 0.3MPa) to ensure continuous and stable 24/7 operation.
Does the machine support automation?
Yes, it features an integrated PLC and a digital touch panel (up to 10" HMI) for preset quenching programs, automated operation, and real-time monitoring.
What safety features and warranty are provided?
The equipment includes overload and overheat protection systems to ensure safe usage, and comes standard with a 1-year warranty.