0102030405
China Medium Frequency Forging Heating Equipment from Reliable Suppliers and Factory for Fast Metal Heating
Product Description
Compared to traditional resistance furnaces, it offers significant energy-saving benefits, achieving up to 30%-50% reduction. The precise temperature control system (±10°C) effectively prevents oxidation and decarburization, enhances the density and grain refinement of forgings, and reduces mold thermal stress, extending the service life of molds by 40%. Additionally, the equipment features a PLC intelligent control system, with support for parameter memory, fault diagnosis, and industrial Internet of Things interfaces, fulfilling the automation requirements of modern forging production lines, and is particularly well-suited for the mass production of high-precision irregular parts.
Application Scope
Widely applied in the through-heating and temperature compensation of materials such as bar stock, round steel, square steel, and steel plates, as well as online heating and local heating. It plays a significant role in the online forging of metal materials (e.g., gears, semi-axle connecting rods, bearings, and other precision forging), extrusion, hot rolling, heating before shearing, heating for spraying, and hot assembly processes. Additionally, it is used in the heat treatment processes of metal materials, including overall tempering, annealing, and tempering.
Configuration and Performance
- The equipment utilizes all-solid-state IGBT frequency conversion technology and an accurate power regulation system, equipped with comprehensive protection mechanisms, including over-current, under-water, over-temperature, over-voltage, short-circuit, and phase-loss protection, significantly enhancing the reliability of the equipment;
- The equipment is equipped with various display functions, such as current, voltage, and time display, making the working status of the equipment clear at a glance, providing strong guidance for inductor design and capacitance adjustment;
- The equipment is compact in size, lightweight, easy to move, and occupies less than 1 square meter of space, saving production space equivalent to 10 times that of traditional equipment for customers;
- The equipment can withstand 100% full load and has the capability to operate continuously for 24 hours;
- Especially when heating non-magnetic materials such as stainless steel, copper, industrial silicon, aluminum, etc., the equipment has a fast melting speed, less material elemental burnout, energy efficiency is increased by more than 20%, effectively reducing production costs.
Technical Specifications
Main components:
(1) 35/45/70KW medium frequency power supply
(2) Compensation capacitors and forging heating furnace workbench
(3) Medium frequency induction coil and guide rails, etc.
(4) Pneumatic feeding mechanism
2. Forging furnace desktop: Length 1.2 meters X 0.68 meters X 0.98 meters
3. Forging furnace weight: 123KG/135KG/150KG
4. Heating capacity: (KG/min)
(1) Heating steel to 1050°C: 1.25KG/1.67KG/2.3KG
(2) Heating copper to 700°C: 1.75KG/2.33KG/4.0KG
Main components
Frequently Asked Questions
How energy-efficient is this medium frequency forging heating equipment?
Compared to traditional resistance furnaces, it offers significant energy-saving benefits, achieving up to a 30%-50% reduction in energy consumption. For non-magnetic materials like stainless steel and copper, energy efficiency is increased by more than 20%.
What is the temperature control accuracy of the system?
The system features a precise temperature control accuracy of ±10°C, which effectively prevents oxidation and decarburization, enhances forging density, and reduces mold thermal stress.
What materials can be heated with this equipment?
It is widely used for heating bar stock, round steel, square steel, steel plates, and non-magnetic materials including stainless steel, copper, industrial silicon, and aluminum.
What safety and protection mechanisms are built into the equipment?
The equipment is utilizing all-solid-state IGBT frequency conversion technology and is equipped with comprehensive protection mechanisms, including over-current, under-water, over-temperature, over-voltage, short-circuit, and phase-loss protection.
Can this equipment operate continuously?
Yes, the equipment is designed to withstand 100% full load and has the operational capability to run continuously for 24 hours.
What are the dimensions and weights of the forging furnace?
The desktop dimensions are 1.2 meters (Length) x 0.68 meters (Width) x 0.98 meters (Height). Depending on the power configurations (35/45/70KW), the forging furnace weight is 123KG, 135KG, or 150KG.