China Suppliers Factory for Induction Neutral Hardening Machine - Quenching and Tempering Steel Bars and Iron Billets
Product Description
Here's a breakdown of the process:
The steel is heated to a specific temperature (often around 1500°F or 815°C) where it transforms into austenite, a high-temperature phase of iron.
The heated steel is rapidly cooled, usually in oil, water, or gas, to transform the austenite into martensite, a very hard but brittle structure.
The quenched steel is then reheated to a lower temperature to reduce internal stresses and increase its toughness. This step also allows for adjusting the desired hardness level.
Hongye produced induction neutral hardening machine is work for these processes, through neutral hardening process, metal parts gains strength as well as reduces their brittleness, make them better for cutting process.
Application Scope
This induction neutral hardening machine is designed for heat treatment workshops to perform precision hardening and tempering processes on steel bars and iron billets. It applies controlled induction heating for uniform hardening, followed by an integrated tempering system to optimize material properties. The equipment ensures consistent hardness depth while minimizing distortion, making it ideal for automotive components, construction rebars, and industrial metal parts requiring enhanced wear resistance and structural integrity. Its automated operation suits high-volume production lines where repeatable heat treatment quality is critical. The system accommodates various workpiece dimensions and can be customized for specific alloy requirements.
Configuration and Performance
The induction neutral hardening machine features a robust configuration comprising a high-frequency power supply (50-500 kHz), precision induction coils with adjustable pitch, integrated quenching spray system, and PLC-controlled tempering unit. Its hardened steel frame supports workpieces up to 12m length and 150mm diameter, with automated feed rates of 0.1-3m/min.
Performance metrics include rapid heating to 850-950°C within seconds, achieving uniform case depth of 1-15mm (±0.2mm tolerance) with surface hardness up to 62 HRC. The subsequent tempering stage operates at 150-650°C with ±5°C stability, reducing brittleness while maintaining 90-95% of initial hardness. Energy efficiency reaches 85% through regenerative power design, processing 2-8 tons/hour with ≤0.1% distortion rate.
Real-time IR pyrometers and embedded hardness testers ensure quality consistency, while the HMI interface allows parameter presets for 200+ steel grades including AISI 1045, 4140, and ductile iron. The system complies with ISO safety standards, featuring water-cooled components and emergency stops. Optional robotic loading and Industry 4.0 data logging are available for smart factory integration.
Technical Specifications
- Electric power input: 380V 3-phase (50/60Hz) with adjustable output power from 3kW to 120kW.
- Frequency options: Medium (1-10kHz), High (20-100kHz), or Ultrahigh (100-500kHz) for precise depth control.
- Processes steel bars (Φ0.1mm–150mm diameter) and iron billets up to 12m length.
- Supports materials including carbon steel, alloy steel, stainless steel, and ductile iron.
- Quenching: Rapid heating to 850–950°C (±5°C) with water/spray cooling.
- Tempering: Programmable range of 150–650°C (±3°C) post-quench.
- PLC-controlled feed rate (0.1–3m/min) and CNC positioning (0.1mm accuracy).
- Real-time IR pyrometers and hardness testing integration.
- CE, ISO, RoHS compliant with multi-protection (over-current/voltage, water shortage).
- Energy-saving design (up to 70% power reduction vs traditional methods).
- Robotic loading/unloading or Industry 4.0 data logging.
- Customizable coil designs for complex geometries.
Application Scenarios
Frequently Asked Questions
What materials are compatible with the induction neutral hardening machine?
The machine supports a wide range of materials, including carbon steel, alloy steel, stainless steel, and ductile iron. It is pre-programmed to handle over 200 steel grades, such as AISI 1045 and 4140.
What workpiece dimensions can this machine process?
It is designed to accommodate steel bars ranging from Φ0.1mm to 150mm in diameter, as well as iron billets up to 12 meters in length.
How precise is the temperature control during the quenching and tempering stages?
During quenching, the system heats rapidly to 850–950°C with a tolerance of ±5°C. For the tempering stage, it maintains a programmable temperature range of 150–650°C with an accuracy of ±3°C (and ±5°C overall stability) to ensure consistent material properties.
What energy-saving benefits does this equipment offer?
Through its regenerative power design, the machine achieves up to 85% energy efficiency. This results in up to a 70% reduction in power consumption compared to traditional heat treatment methods.
What safety and quality assurance systems are built into the machine?
The machine is fully CE, ISO, and RoHS compliant. It features real-time IR pyrometers, integrated hardness testers, water-cooled components, emergency stops, and multi-protection systems against over-current, over-voltage, and water shortages.