0102030405
China Suppliers Factory Tailored Round Induction Coil for Uniform Heating - Custom Copper Coils Up to 1200°C
Application Scope
Application Scope of Tailored Round Induction Coil
Metal Heat Treatment
- Localized hardening of gears/bearings.
- Annular preheating for pipe welding.
Precision Manufacturing
- Brazing of automotive components.
- Annealing aerospace parts (e.g., turbine blades).
Energy Equipment
- Nuclear reactor pressure vessel maintenance.
- Conductivity enhancement for power transmission parts (busbars, etc.)
Configuration and Performance
Configuration & Performance of Tailored Round Induction Coil
Configuration
Core Structure
Precision-wound copper conductor with adjustable turn spacing
Integrated water-cooling channels for thermal management
Customization
Diameter adaptability (±1mm tolerance) for cylindrical targets
PCB-compatible layered design for compact integration
Electrical Interface
5-50 kHz frequency generator compatibility
High-current terminals with ceramic insulation
Performance
Heating Capability
Uniform annular heating up to 1200°C
±5°C temperature control precision
Efficiency
92% energy conversion rate (compensated induction tech)
30% faster thermal response vs. standard coils
Durability
10,000+ cycles lifespan under industrial conditions
IP54-rated protection against dust/coolant ingress
Technical Specifications
Technical Specifications of Tailored Round Induction Coil
Electrical Parameters
Operating frequency range: 5-50 kHz
Input voltage compatibility: 220V/380V AC (±10%)
Input voltage compatibility: 220V/380V AC (±10%)
Structural Design
Adjustable coil diameter: 20-200mm (±1mm tolerance)
Multi-layer copper winding with ceramic insulation
Multi-layer copper winding with ceramic insulation
Thermal Performance
Maximum heating temperature: 1200°C (uniform annular distribution)
Integrated water-cooling system (flow rate ≥5L/min)
Integrated water-cooling system (flow rate ≥5L/min)
Mechanical Durability
Cycle lifespan: >10,000 cycles under industrial conditions
IP54 protection rating (dust/coolant resistant)
IP54 protection rating (dust/coolant resistant)
Customization Options
Material compatibility: alloy steel, aluminum, and nickel-based alloys
Application
Round induction coil is the most common coil shape in induction heating industry, small ones like bolt heater coil used for car maintenance and repairing, induction coil anneal for steel wires to remove its rigidity and increase its flexibility, thus giving the wire better ductility and fatigue resistance.