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Customized Annealing Machines from China Suppliers & Factory - High, Medium, and Ultra High Frequency Options Available
Product Description
Industrial induction annealers are widely used in several industrial fields by virtue of their efficient and precise heating characteristics, and their main applications include:
1. Stainless steel products processing
- Stress relief and surface finish enhancement for kitchenware (e.g. steamers, cutlery)
- Precision annealing of medical devices (surgical instruments, implants) to safeguard mechanical properties and biocompatibility
2. Mechanical manufacturing and automotive industry
- Strength and wear resistance enhancement of bearings, gears and other components
- Fatigue strength enhancement of crankshafts, camshafts and other automotive components
3. Steel and heavy machinery
- Improvement of steel processing performance (e.g. large modulus gears, rolls)
- Heat treatment of construction machinery parts such as excavator gear plate
4. Energy and transportation equipment
- Quenching and tempering of oil pipes and pumping rods for oil drilling rigs
- Full-length quenching of railroad rails and treatment of locomotive parts
5. Other fields
- Hardening and tempering of textile machinery (e.g. spindle bars)
- Heat treatment for the building materials industry (pre-stressing steel bars, steel wires for pipe piles)
Its technological advantages include flexible selection of partial/integral annealing, uniform heating and energy saving and environmental protection, applicable to the needs of workpieces of different sizes and materials.
Configuration and Performance
1. Adopting IGBT power module and our first generation of variable current control technology.
2. Equipment is simple, light and easy to maintain.
3. Simple operation, can be learned in a few minutes.
4. Simple installation, only need to connect the electricity and water supply before use.
5. Automatic control type can adjust the power and time of heating and keeping warm process, which is helpful to improve the repeatability of heating quality and simplify the operation of workers.
Technical Specifications
| 1. Power range | 25 KW~600KW |
| 2. Working Frequency | 0.5~250 KHZ, to be customized |
| 3. Heating temperature | room temperatures to 1200℃ |
| 4. Temperature control tolerance | ±1℃ |
| 5. Temperature filed balance | ±5℃ |
| 6. Temperature rise speed | 10-150℃/s |
| 7. Temperature decrease speed | 10-100℃/s |
| 8. Cooling water protection temperature | 40℃ |
Technical Specifications (Furnace Details)
| Main components |
(1) 35/45/70KW medium frequency power supply (2) Compensation capacitors and forging heating furnace workbench (3) Medium frequency induction coil and guide rails, etc. (4) Pneumatic feeding mechanism |
| 2. Forging furnace desktop | Length 1.2 meters X 0.68 meters X 0.98 meters |
| 3. Forging furnace weight | 123KG/135KG/150KG |
| 4. Heating capacity |
(1) Heating steel to 1050°C: 1.25KG/1.67KG/2.3KG per minute (2) Heating copper to 700°C: 1.75KG/2.33KG/4.0KG per minute |
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Frequently Asked Questions
What are the primary applications of industrial induction annealers?
Industrial induction annealers are widely used in stainless steel products processing (like kitchenware and medical devices), mechanical manufacturing, the automotive industry (gears, bearings, crankshafts), steel and heavy machinery, and energy or transportation equipment (oil pipes, railroad rails).
What is the heating capability and temperature range of the equipment?
The induction heating temperature ranges from room temperature up to 1200℃. It features a temperature control tolerance of ±1℃ and a temperature rise speed of 10-150℃/s.
What main components are included in the forging furnace setup?
The system mainly consists of a 35/45/70KW medium frequency power supply, compensation capacitors, a forging heating furnace workbench, medium frequency induction coils with guide rails, and a pneumatic feeding mechanism.
Is the induction annealing equipment easy to install and operate?
Yes, the equipment is simple, light, and easy to maintain. Installation only requires connecting the electricity and water supply before use, and the basic operation can be learned in just a few minutes.
What are the power options and working frequencies available?
The power range spans from 25 KW to 600KW, and the working frequency ranges from 0.5 to 250 KHZ, which can be fully customized according to your specific needs.
What is the cooling water protection temperature for this system?
The cooling water protection temperature is set at 40℃ to ensure the safe and reliable operation of the induction heating system.