Electromagnetic Heating Machine for Hot Heading Thick Iron Bars - China Suppliers and Factory Solutions
Product Description
Application Scope
Configuration and Performance
This electromagnetic induction heating equipment features a high-frequency inverter power supply (380V/50Hz, customizable for 440V/60Hz) and a water-cooled copper heating coil specifically designed for iron bars with diameters of 20-80mm. The control system integrates PLC temperature control module, supported by a dual-channel closed-loop water-cooling system (3m³/h flow rate), ensuring stable operation with overload protection and emergency stop functionality.
The equipment heats Ø60mm iron bars to 1200°C within 90 seconds while maintaining temperature uniformity within ±5°C. With over 85% electrothermal conversion efficiency and oxidation loss reduced to 0.3% (compared to traditional gas furnaces), it significantly improves material utilization and supports 24/7 continuous operation, requiring only 15-minute cooling intervals.
Key performance includes a 120kW maximum power output and 1–20kHz frequency adjustment range, achieving temperature control accuracy of ±1% of the setpoint. The compact unit measures 1200×800×1600mm, facilitating workshop integration. Actual performance may vary slightly based on material properties and environmental conditions.
Ideal for precision hot-heading processes like automotive fasteners and aerospace forgings, the system optimizes metal plasticity through rapid, uniform heating. Its enclosed water-cooled design and automated temperature control significantly reduce energy consumption, complying with ISO 9001 standards, with a 1-year warranty included.
Note: Performance parameters are based on standard operating tests. Users are advised to conduct process validation according to specific production requirements.
Technical Specifications
- Input Power: High-frequency inverter (380V/50Hz standard; 440V/60Hz optional)
- Max Output: 120 kW
- Frequency Range: 1–20 kHz adjustable
- Electrothermal Efficiency: ≥85%
- Heating Speed: 0→1200°C in ≤90 sec (for Ø60mm iron bar)
- Temperature Uniformity: ±5°C across workpiece
- Control Accuracy: ±1% of setpoint
- Oxidation Loss: ≤0.3% (vs. 1.2% for gas furnaces)
- Type: Dual-channel closed-loop water cooling
- Flow Rate: 3 m³/h
- Duty Cycle: 24/7 continuous operation (≤15min cooldown intervals)
- Heating Coil: Water-cooled copper (optimized for Ø20–80mm bars)
- Control System: Touchscreen HMI + PLC-based PID temperature regulation
- Dimensions: Customized
- Protections: Overheat/overcurrent/short circuit/ phase failure safeguards + emergency stop
- Warranty: 1 year
Application Scenarios
Frequently Asked Questions
What are the energy-saving benefits of this electromagnetic induction heating equipment?
Compared to traditional resistance furnaces, this equipment offers significant energy-saving benefits, achieving up to a 30%-50% reduction in energy consumption.
What materials and dimensions are compatible with this heating system?
It is designed for the through-heating, local heating, and temperature compensation of materials like bar stock, round steel, square steel, and steel plates. The water-cooled copper heating coil is specifically optimized for iron bars with diameters ranging from 20mm to 80mm.
How fast can the system heat a standard workpiece?
The system is capable of heating a Ø60mm iron bar from 0°C to 1200°C in 90 seconds or less, maintaining a temperature uniformity of ±5°C across the workpiece.
Does this equipment reduce material oxidation loss?
Yes. Thanks to its rapid heating capability and precise temperature control, the oxidation loss is reduced to ≤0.3%, which is significantly lower than the 1.2% loss typically seen in traditional gas furnaces.
What safety mechanisms are built into the system?
The equipment features a comprehensive safeguard system including protection against overheating, overcurrent, short circuits, and phase failures, along with an easily accessible emergency stop button.
Can the machine run continuously without overheating?
Yes, it supports 24/7 continuous operation. It features a dual-channel closed-loop water cooling system (3 m³/h flow rate) and requires only short 15-minute cooldown intervals during prolonged operation.