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Induction Heater Welding Machine for TCT Tools - China Suppliers & Factory for Tile and Marble Saw Teeth
Product Description
Utilizing high-frequency induction heating technology, it ensures rapid, uniform heat distribution for durable, void-free bonds between carbide tips and base metals. Ideal for industrial workshops, the machine features adjustable power settings and temperature controls to accommodate diverse materials and blade sizes.
Its compact design enhances portability, while energy-efficient operation reduces costs. With fast cycle times and minimal oxidation, it maximizes productivity and extends tool lifespan. Perfect for sharpening, repairing, or customizing saw teeth and cutting tools, this system guarantees professional-grade results with enhanced safety and repeatability.
Application Scope
This induction heating machine is designed for welding, soldering, and brazing tungsten carbide-tipped (TCT) tools across industries. It is ideal for repairing and sharpening tile saw teeth (ceramic, granite), marble/stone floor saw blades, timber saw teeth, and turning tools. Suitable for industrial workshops, tool manufacturing, and maintenance services, it ensures precision bonding of carbide tips to steel bases in construction, woodworking, stone processing, and metalworking applications, enhancing blade durability and cutting efficiency.
Configuration and Performance
This induction heating system features a high-frequency power supply (15-35kW) with adjustable frequency (20-100kHz) for precise heat control. Equipped with water-cooled or air-cooled coils, it ensures stable operation during prolonged use. The PID temperature controller and infrared pyrometer guarantee accuracy within ±5°C, while a modular workstation supports blades up to 500mm diameter. Key components and performance features include:
- Digital touchscreen interface for preset programs (e.g., TCT brazing, soldering).
- Rapid heating cycles (3-10 seconds) for efficient production.
- Energy-saving design (85%+ efficiency) with overload/overheat protection.
- Portable structure (compact chassis, <50kg) for workshop flexibility.
Performance Highlights:
Achieves 0.8-1.2mm welding depth, 600-1200°C adjustable range, and <3% carbide oxidation, ensuring high-strength bonds for saw teeth and cutting tools. Ideal for industrial-grade durability and repeatable results.
Technical Specifications
| Specification Category | Details & Parameters |
|---|---|
| Power Range | |
| Rated Power | 10-20KW adjustable, support for high-frequency pulse mode |
| Frequency Range | 30-80KHz (adapted to different brazing material requirements) |
| Welding Performance | |
| Maximum Welding Temp | 1200°C (precise temperature control ±5°C) |
| Applicable Materials | Cemented carbide (such as tungsten steel), marble / tile saw blade substrate (65Mn steel, etc.) |
| Mechanical Structure | |
| Operation Interface | Touch screen + physical keys dual control |
| Program Storage | Support for multiple groups of welding parameter presets |
| Power Supply & Efficiency | |
| Input Voltage | Three-phase 380V |
| Energy Efficiency Level | ≥90% (high frequency inverter technology) |
| Safety & Features | |
| Cooling System | Forced water-cooled |
| Protection Grade | IP54 (dust and splash-proof) |
Note: Specific configurations (e.g. torch type, positioning accuracy) need to be adjusted according to the size of the workpiece and the characteristics of the brazing material.
Main Components
Frequently Asked Questions
Q:
What technology does this machine use for welding carbide tips?
This system utilizes advanced high-frequency induction heating technology. It delivers rapid, uniform heat distribution to ensure strong, durable, and void-free bonds between tungsten carbide tips and base metals.
Q:
What types of saw blades and tools is this system suitable for?
It is ideal for welding and brazing tungsten carbide-tipped (TCT) tools, including ceramic and granite tile saw teeth, marble/stone floor saw blades, timber saw teeth, and turning tools.
Q:
How fast is the heating cycle and what is the temperature range?
The machine features rapid heating cycles of only 3 to 10 seconds. The welding temperature is adjustable up to 1200°C, controlled precisely within ±5°C via a digital PID temperature controller.
Q:
What are the power requirements and energy efficiency levels?
It operates on a three-phase 380V input voltage with an adjustable rated power range of 10-20KW (supporting high-frequency pulse mode). Thanks to high-frequency inverter technology, it achieves an energy efficiency level of ≥90%.
Q:
Does the machine offer safety protection and cooling?
Yes. The system features forced water cooling for stable continuous operation, an IP54 protection grade (dust and splash-proof), and built-in overload and overheat protection to ensure maximum safety.