010203
Induction heater welding, soldering machine for Tile saw teeth welding, marble floor saw teeth welding, timber saw teeth,tungsten carbide tipped brazing for turning Tools
product description
Utilizing high-frequency induction heating technology, it ensures rapid, uniform heat distribution for durable, void-free bonds between carbide tips and base metals. Ideal for industrial workshops, the machine features adjustable power settings and temperature controls to accommodate diverse materials and blade sizes.
Its compact design enhances portability, while energy-efficient operation reduces costs. With fast cycle times and minimal oxidation, it maximizes productivity and extends tool lifespan. Perfect for sharpening, repairing, or customizing saw teeth and cutting tools, this system guarantees professional-grade results with enhanced safety and repeatability.
Application scope
This induction heating machine is designed for welding, soldering, and brazing tungsten carbide-tipped (TCT) tools across industries. It is ideal for repairing and sharpening tile saw teeth (ceramic, granite), marble/stone floor saw blades, timber saw teeth, and turning tools. Suitable for industrial workshops, tool manufacturing, and maintenance services, it ensures precision bonding of carbide tips to steel bases in construction, woodworking, stone processing, and metalworking applications, enhancing blade durability and cutting efficiency.
Configuration and Performance
This induction heating system features a high-frequency power supply (15-35kW) with adjustable frequency (20-100kHz) for precise heat control. Equipped with water-cooled or air-cooled coils, it ensures stable operation during prolonged use. The PID temperature controller and infrared pyrometer guarantee accuracy within ±5°C, while a modular workstation supports blades up to 500mm diameter. Key components include:
Digital touchscreen interface for preset programs (e.g., TCT brazing, soldering).
Rapid heating cycles (3-10 seconds) for efficient production.
Energy-saving design (85%+ efficiency) with overload/overheat protection.
Portable structure (compact chassis, <50kg) for workshop flexibility.
Performance highlights: 0.8-1.2mm welding depth, 600-1200°C adjustable range, and <3% carbide oxidation, ensuring high-strength bonds for saw teeth and cutting tools. Ideal for industrial-grade durability and repeatable results.
Technical specifications
Power range
Rated power: 10-20KW adjustable, support for high-frequency pulse mode28
Frequency range: 30-80KHz (adapted to different brazing material requirements)8
Welding performance
Maximum welding temperature: 1200°C (precise temperature control ±5°C)48
Applicable materials: cemented carbide (such as tungsten steel), marble / tile saw blade substrate (65Mn steel, etc.) 24
Mechanical structure
Operation interface: touch screen + physical keys dual control8
Program storage: support for multiple groups of welding parameter presets58
Power supply and energy efficiency
Input voltage: three-phase 380V
Energy efficiency level: ≥90% (high frequency inverter technology)
Safety and additional features
Cooling system: forced water-cooled
Protection grade: IP54 (dust and splash-proof)
Note: Specific configurations (e.g. torch type, positioning accuracy) need to be adjusted according to the size of the workpiece and the characteristics of the brazing material.
Main components:
