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Medium Frequency Forging Heating Equipment from China Suppliers - Reliable Factory Solutions for Metal Pre-Treatment
Product Description
Compared to traditional resistance furnaces, it offers significant energy-saving benefits, achieving up to 30%-50% reduction. The precise temperature control system (±10°C) effectively prevents oxidation and decarburization, enhances the density and grain refinement of forgings, and reduces mold thermal stress, extending the service life of molds by 40%. Additionally, the equipment features a PLC intelligent control system, with support for parameter memory, fault diagnosis, and industrial Internet of Things interfaces, fulfilling the automation requirements of modern forging production lines, and is particularly well-suited for the mass production of high-precision irregular parts.
Application Scope
Widely applied in the through-heating and temperature compensation of materials such as bar stock, round steel, square steel, and steel plates, as well as online heating and local heating. It plays a significant role in the online forging of metal materials (e.g., gears, semi-axle connecting rods, bearings, and other precision forging), extrusion, hot rolling, heating before shearing, heating for spraying, and hot assembly processes. Additionally, it is used in the heat treatment processes of metal materials, including overall tempering, annealing, and tempering.
Configuration and Performance
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The equipment utilizes all-solid-state IGBT frequency conversion technology and an accurate power regulation system, equipped with comprehensive protection mechanisms, including over-current, under-water, over-temperature, over-voltage, short-circuit, and phase-loss protection, significantly enhancing the reliability of the equipment.
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The equipment is equipped with various display functions, such as current, voltage, and time display, making the working status of the equipment clear at a glance, providing strong guidance for inductor design and capacitance adjustment.
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The equipment is compact in size, lightweight, easy to move, and occupies less than 1 square meter of space, saving production space equivalent to 10 times that of traditional equipment for customers.
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The equipment can withstand 100% full load and has the capability to operate continuously for 24 hours.
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Especially when heating non-magnetic materials such as stainless steel, copper, industrial silicon, aluminum, etc., the equipment has a fast melting speed, less material elemental burnout, energy efficiency is increased by more than 20%, effectively reducing production costs.
Technical Specifications
Main Components:
(1) 35/45/70KW medium frequency power supply
(2) Compensation capacitors and forging heating furnace workbench
(3) Medium frequency induction coil and guide rails, etc.
(4) Pneumatic feeding mechanism
Physical Parameters:
Forging furnace desktop: Length 1.2 meters X 0.68 meters X 0.98 meters
Forging furnace weight: 123KG/135KG/150KG
Heating Capacity: (KG/min)
Heating steel to 1050°C: 1.25KG / 1.67KG / 2.3KG
Heating copper to 700°C: 1.75KG / 2.33KG / 4.0KG
Main Components Gallery
Frequently Asked Questions
Q How energy-efficient is this medium frequency forging heating equipment?
Compared to traditional resistance furnaces, it offers significant energy-saving benefits, achieving up to a 30%-50% reduction in energy consumption.
Q What is the temperature control accuracy of this heating equipment?
The equipment features a precise temperature control system with an accuracy of ±10°C, which effectively prevents oxidation and decarburization.
Q Which safety protection mechanisms are configured in this system?
It is equipped with comprehensive protection mechanisms, including over-current, under-water, over-temperature, over-voltage, short-circuit, and phase-loss protection.
Q Can the machine operate continuously under full load?
Yes, the equipment is designed to withstand 100% full load and has the capability to operate continuously for 24 hours.
Q What are the heating capacities for steel and copper?
It can heat steel to 1050°C at a rate of 1.25KG to 2.3KG per minute, and copper to 700°C at a rate of 1.75KG to 4.0KG per minute, depending on the power supply configuration.
Q What are the space requirements for installing this equipment?
The equipment is compact and occupies less than 1 square meter of space, saving up to 10 times the production space compared to traditional equipment.